PRODUCED FORMATION WATER TREATMENT AND                            RECYCLING

 

 

 

 

SACHA NORHT

 

WASTE-WATER TREATMENT PROPOSAL

 

June 11, 2004

 

 

 

THE RECYCLATRON SYSTEM WILL STOP THE DISCHARGE

OF UNTREATED PRODUCED FORMATION WATER FROM PUMPING STATIONS

TO STREAMS, RIVERS, PONDS, AND WILL ELIMINATE ANY FUTURE ENVIRONMENTAL DAMAGE TO THE ECOSYSTEM

 

 

 

 

Quim-Chemical & Oil, Inc.

&

MARMAOIL S. A.

Av. Patria E2-21 and 10 de Agosto, building Banco de Prestamos Office 504

Quito – Ecuador.

Phone / Fax: (593-2) 2548-249

Mobil: 099033518

 

DESCRIPTION OF RECYCLATRON TECHNOLOGY

 

 

1.      INTRODUCTION

 

2.      SYSTEM OVERVIEW

 

2.1     RECYCLATRON SYSTEM

 

2.2     MAN-MACHINE INTERFACE

 

2.3     CONTROL SYSTEM

 

2.4     CONTROLLER-PROCESS INTERFACE

 

3.      STANDARD RECYCLATRON SYSTEMS

 

4.      CONTROL FUNCTIONS

 

4.1     MEASUREMENT

 

4.2     SETPOINT

 

4.3     DEVICE ON/OFF

 

4.4     SKIMMING CONTROL FUNCTION

 

4.4.1  CONTROL PHILOSOPHY

 

4.5     RECYCLATRON CONTROL FUNCTION

 

4.6     SEPARATOR PACK CONTROL FUNCTION ( FDR )

 

4.7     INTERFACE I

 

4.8     INTERFACE II

 

5.      USER INTERFACE

 


DESCRIPTION OF RECYCLATRON TECHNOLOGY

 

1.      INTRODUCTION

 

The following describes the Recyclatron separation systems It includes a discussion of the standard “tank-based” systems and an extensive discussion of the control system functionality.

 

Although the term “separation system” basically refers to an installation that incorporates both Recyclatron and Separator Pack (FDR)and the full control system, parts are optional.

 

The control system is based on standard units (micro-processor system and terminal) and software written in C. Since the functionality of the control system is limited to the functionality of the separation systems, its scope is limited. On the other hand no two applications will be identical and the system design should be flexible enough to meet any application without the requirement of software modification.

 

The flexibility will be achieved at three different levels:

 

a.       User accessible settings.

b.      Configuration features, accessible to those that have been introduced to the          technology.

c.       A modular software structure, resulting in a library of functions that can be         included in the software as required.

 

ad.a.  Examples of settings that can be changed at this level are time settings                 for flush cycles and setpoints for low-level pump or alarm controls.

 

ad.b.  This level opens the possibility to change parameters that are essential                   to control functions. Examples are parameters for analog input signal                   scaling and filtering and specific calibration functions.

 

ad.c.  At this level the functionality of the total system is determined.                           Specific functions can be included or excluded from the application,                    depending on the scope of supply. Examples are flow-calculation                      based on level measurement, and data-logging.

 

2.      SYSTEM OVERVIEW

 

The systems are designed to treat aqueous media in order to remove oil, grease and comparable pollutants, if applicable together with suspended solids. The system comprises of four main items, the tank to process the medium, a Recyclatron unit, a Separator Pack filter and a control system. (FDR)

 

The systems are designed to operate at maximum performance at all times, independent from the process conditions. There is no process that is so unpredictable and variable as waste water treatment. No company plans and carefully controls its waste water production within strict limits. They all try to minimize the waste water production and pollution, but that sooner adds to the variations in process parameters. Often amount of waste water, nature of the pollution and pollutant concentrations are totally or mainly dependent on incidents. Occurrences that are not planned, not even desired, and absolutely unpredictable.

 

The separation systems are designed to meet these harsh conditions and to maintain performance at all times.

 

A number of standard tanks are available for different capacities. Furthermore special design units can be built to meet clients specifications. It is also possible to incorporate the entire functionality of the separation system into existing separators or tanks.

 

Items that can be varied per application are:

 

-        Size and shape of the tank

-        Implementing Separator Packs or not. In some applications there may be no   need to use Separator Packs. (FDR)

-        The number of Separator Packs modules. Again depending on h severe the    requirements are, more or less modules can be installed.

-        The controller options that are implemented.

 

 

 

 

 

 

 

2.1 SEPARATION SYSTEM

 

The minimal configuration of a separation system comprises of a tank with a Recyclatron unit installed, incorporating recirculation and continuous discharge of pollutant. This minimal configuration can be upgraded with Separator Pack filters to greatly improve the purification process.

 

Additional functions can be incorporated into the system like:

 

-        buffering of removed pollutant

-        automatic transfer of removed pollutant to storage facilities

-        flow measurement and control

-        temperature measurement and control

-        buffering and suppletion of purified water

-        influent/effluent pump transfer control

-        pH measurement and neutralization

 

1.      Normally the tanks are made of carbon steel with a three layer coating.      However, stainless steel is also possible. Shape and size of the tank are       designed to create optimal performance. This unit is specifically designed      to treat waste water with high solids loading.

2.      In the design consideration is given to the production process. Bending and         folding of metal has been given preference over welding, so that the product          meets the high quality standards that ensure a long life-cycle.

3.      Flow deflection device.

         An important issue is the flow conditions inside the unit. Turbulence and    dead corners must be avoided and laminar flow is essential. This requires       special provisions that are also dependent on the type of waste water and    nature and concentration of the pollutant.

4.      Effluent outlet.

         In this tank is a buffer capacity for purified water is incorporated, so that    fluctuations in the usage of this water can be bridged, and unnecessary suppletion of fresh water is prevented.

 

 

 

 

 

 

5.      Recirculation compartment.

         The skim flow passes along the surface in the processing area through the     Recyclatron unit and into the recirculation compartment.

         Outlets for the oil buffer tanks

         Each buffer has two outlets. One is to regularly remove the separated oil,   the other to drain the buffer and that way remove sludge and other pollution     that has been separated with the oil. This way the separated oil or grease     can be decanted and split into a relatively clean portion, possibly suitable    for reuse, and a small, strongly polluted portion.

         Buffer tanks for clean and polluted oil/grease.

         The larger systems have two buffer tanks. Buffer is for the oil that is          separated from the waste water by the Recyclatron unit. This is the clean fraction that readily floats on water. Buffer is for material that accumulates          at the surface in the recirculation compartment. Adjustable weir can be used      to skim off this material and collect it in buffer.

6.      Adjustable weir to skim off material that accumulates at the surface in the          recirculation compartment. Almost in all situations the separation system will remove material from the aqueous flow that does not readily float on         water. This can be solids, mixed with oil or grease, or floating matter         with considerable amounts of water dispersed in it. It will therefore pass through the Recyclatron unit into the          recirculation compartment. The        design of this compartment is such that this         material accumulates here and   either settles to the bottom or floats to the surface. In the latter case it can   be removed manually or automatically, using weir.

7.      Recirculation pump.The recirculation pump returns the water form the     recirculation compartment to the inlet at the beginning of the processing   area.

8.      Recirculation pump suction pipe.Mounting is done in such a way that no      floating pollutants are drawn away, so that these can accumulate in the     recirculation compartment.

9.      Adjustable effluent weir.

         The effluent weir controls the liquid level in front of the Recyclatron unit. When the skim-control option for the controller is selected, the control        system will adjust this weir using a lineator.

         This is the most essential control function in order to have the separation    system respond to any fluctuation in the process conditions.

10.     Drains. A number of drains are installed to allow removal of accumulated          pollutants during normal operation.

 

11.     Process area/Separator Pack filter (FDR)

         The process area can be equipped with one or more Separator Pack modules

12.     Flow deflection devices.

         Are installed to guide any material that flows on the surface in the process        area to the Recyclatron unit.

13.     Baffle plate for sludge retention/flow deflection.

 

2.2     MAN-MACHINE INTERFACE

 

The separation systems are designed for unattended operation under the most variable process conditions. The controller, which is essential in this respect, functions independent from any operator actions, but does have a user interface to present actual and historic data to the operator and to enable changing parameters.

 

Interface between controller and user is by means of an intelligent interface panel with alpha/numeric keys, function keys and a 2 by 20 character display.

The display is of the electro-luminicence type which lights up brightly and can be read without problems even in the dark. To view messages or historic data the user can scroll the display. Function keys are used to select the main functions available.

 

The system functions independently and does not require any attention from operating personnel. Only in case of a major malfunctioning maintenance will be required, in which case an alarm will be sounded.

 

Through a number of menus the user can select the function he chooses. In normal mode the unit will display the major parameters of the process. If left idle the system will automatically change back to this normal mode.

 

Changing parameter can be protected by passwords.

 

2.3     CONTROL SYSTEM

 

The controller is micro-processor based and of a modular design which makes it possible to extend the I/O as required. The software is written in C and is also modular. In any application only those software modules that are necessary will be linked into the application program. The application program is stored in on-board ram.

 

The system is developed as a fully automated unit, designed for unattended operation. The main task of the controller is to monitor and control the purification process. The software is written as a set of intelligent control blocks. Each of these blocks has functions to monitor the operation of the system and to dynamically fine-tune settings for the controller response. Use is made of “fussy-logic” features and self-learning routines.

This means that the initial set-up of the system can be kept simple and takes little effort. In time the system will fine-tune itself to the specific process conditions that characterize the application.

The user has the possibility to change settings relevant to the control functions as well as to force parameters. overruling the automatic fine-tuning.

 

The second task of the controller is to inform the user about operation and performance of the system. Three levels for user-information are implemented, alarming the user about malfunctioning, presenting data on the actual status of the process and the presentation of historic data. The user can respond to alarms and messages and can select the data that is to be presented.

 

2.4     CONTROLLER-PROCESS INTERFACE

 

The interface between controller and process is by means of its I/O. In the minimum configuration the system has 12 digital inputs, optically isolated, 7 relay outputs and 12 analog inputs.

 

 

 

 

 

 

 

 

3. SEPARATION SYSTEMS DRAWINGS:

 


 

 

 

 

 

 

4.      CONTROL FUNCTIONS

 

The functions that are available for the application program comprise of a large number of standard software modules from which the required selection can be ;made. This is done during the design and fabrication of the system, and cannot be done by the user. It is possible to later upgrade the software to include new functions. The following software modules are currently available:

 

MEASUREMENT         This is a standard function for handling analog signal. In                               addition to reading and scaling the measurement,                                                     corrections and filtering are possible. Further more                                           average values and rate of change data can be produced.

                                    This module is used to measure level, flow, temperature,                                             pH, etc.

 

SETPOINT                   This function enables linking of setpoints to measured                                         values and drive outputs with the results. It is also used                                          to drive other control functions.

 

DEVICE ON/OFF          This module drives a digital output on an on/off basis. It                                 is used for pump control, heating, suppletion of water,                                         PH correction etc. Included in the module are interlock                                       functions that enable inhibiting the output.

 

                                    This module is used for the recirculation pump, water                                     transfer pumps, oil transfer pumps, etc.

 

SKIM CONTROL          This function includes level measurement in the                                                 recirculation buffer and the control functions for the                                        alienator by which the overflow weir is adjusted. This                                             module controls the response of the system on changes                                          in the following process conditions:

 

·      Changes in the flow through the separation system.

·      Changes in the amount and nature of the floating pollutants.

·      Fouling of the system.

 

                                    The module is self learning. It monitors the behavior of                                      the overall system in response to control actions and the                                        fine-tunes these actions to obtain optimal control.

 

RECYCLATRON

FLUSHING                   Fouling of the Recyclatron unit will cause water to be                                          skimmed of with the floating matter. This can easily be                                             prevented by regularly flushing the Recyclatron unit with                                    water. This module takes care of the flushing.

 

                                    The module is self learning. It monitors the effects of the                                     flushing on other control actions and checks for                                                  periodicity. Based on the result it can adjust the interval                                              of flushing.

 

INTERFACE I              This module provides the support for the user interface                                          for the basic functions. It handles alarms and messages                                           and displays measured values. Also incorporated are the                                           functions to change accessible parameters.

 

INTERFACE II             This module adds more enhanced functions to the user                                       interface. It allows for storage and retrieval of historic                                        data. Furthermore it extends the functions to retrieve and                             change parameters, with password protection.

 

Each of the control functions specified are detailed further in the next paragraphs.

 

4.1     MEASUREMENT

 

Analog signals can be voltage, milliamp or resistance type. The actual signal, available to the application software is converted to the measured property. To this purpose a number of transactions are necessary. Furthermore secondary data is derived from the measured value. Analog signals are processed at regular intervals, but the interval is dependent on the application program.

 

 

 

 

 

The following transactions can be applied to the initial signal.

 

Step 1.                 Conversion of internal signal to measured signal.

                           The signal, available to the software, is converted to voltage,                                  milliamp or resistance value. This includes an offset and span                             correction.

 

Step 2.                 Conversion of measured signal, obtained in Step 1, to measured                       value. To this purpose the system uses parameters                                     TOP-SCALE and BOTTOM-SCALE. These parameters are                                  adjustable, but will normally be set only during initial testing of                       the system. They are accessible with INTERFACE II module.

 

Step 3.                 Filtration of the measured value to filtered value.

                           It is normal that process variables fluctuate slightly in time,                             although there is not really a change in the process conditions.                             In that case it will be necessary to filter the measured value.                              The filter function in this module uses two parameters, STEP                                 and BAND.

                           The parameters STEP and BAND can be adjusted, which is                                  normally done during initial testing of the system.

 

INTERFACE        II gives access to these parameters.

                           With parameter FINE-TUNE this module can be ;made to                                 automatically fine tune the setting for BAND and STEP. If                               enabled it will use historic data to determine what normal                                    fluctuation rates are in a specific application.

 

Step 4.                 Calculation of average value.

                           For some process variables it may be useful to also have an                                 average value available. to this purpose up to the last 25                                             measured values are stored and the average is calculated. This                                  function is controlled by two parameters, NUMBER and                                              INTERVAL. NUMBER specifies the number of measured                                 values that is stored to calculate the average, INTERVAL                                    specifies at which interval a new measured value is stored and                               an average is calculated.

 

 

Step 5.                 Calculation of rate-of-change

                           To optimally control the process, for some measurements the                             rate of change is important. To calculate this value the module                             stores a time stamp each time the analog signal is processed.                              With the time elapsed between two processing cycles, and the                                 difference between old and new measured value, the rate of                                 change is calculated.

 

4.2     SETPOINT

 

This module can be linked to any analog input signal. The module compares the SETPOINT parameter with the measured value, of analog input defined by parameter IN, and uses parameters OUT and STATUS to control a digital output. OUT specifies which output. If no output is specified, only an internal flag is set, which can be used by other program modules. This module uses the measured value which is available after Step 3 of the MEASUREMENT module.

 

The SETPOINT parameter can be changed using program module INTERFACE I, the other parameters can only be changed using INTERFACE II.

 

4.3     DEVICE ON/OFF

 

This module provides on/off control for various types of equipment. It is most commonly used for pump on/off control functions. Parameters ON and OFF specify the status signals that determine whether output OUT is to be switched on or off. If parameter INTERLOCK is specified, the output will only be energized if INTERLOCK is high.

 

4.4     SKIMMING CONTROL FUNCTION

 

The skimming control function is the most important function of the controller. This function adjusts the positions of the effluent weir, which effectively changes the neutral liquid level in front of the Recyclatron unit.

 

 

 

 

 

 

4.4.1  CONTROL PHILOSOPHY

 

In this discussion the following terms have the meaning detailed hereafter:

 

System level:                          The level in front of the Recyclatron unit

Neutral liquid level:                 The system level with no floating matter present

Recyclatron flow:                    The water flow through the Recyclatron unit

System flow:                          The flow through the system which equals the                                                  influent flow and the effluent flow

Recirculation flow:                  The flow generated by the recirculation pump

Recirculation level:                  The level in the recirculation buffer

Effluent weir:                         The weir that controls the Recyclatron level. The                                                 system flow flows over this weir into the effluent                                               compartment.

 

The input for the skimming control function is the recirculation level. The output is a signal to an actuator that adjusts the height of the effluent weir. Based on the input signal the controller will adjust the height of the effluent weir in order to maintain a constant, pre-set, recirculation level.

 

         If this level drops the controller will raise the effluent weir. This causes the    system level to rise, resulting in an increase in the Recyclatron flow which subsequently raises the recirculation level.

 

         If this level rises above the preset value, the controller will lower the          effluent weir and thereby the system level. this will reduce the Recyclatron flow which will cause the recirculation level to drop.

 

With this control function, the system can respond to changes in two different process conditions:

 

a.       Changes in the influent flow

b.      Changes in the amount and density of the floating matter.

 

The control function responds to the two process parameters in the following sense:

 

 

 

ad.a   Variations in the influent flow will cause the system level to change, which          affects the Recyclatron flow and subsequently the recirculation level.

 

         If the flow increases, the system level will rise, causing the Recyclatron flow to increase and the recirculation level to rise.

         The control function will lower the effluent weir to correct this.

 

         If the flow drops, the system level will drop, causing the Recyclatron flow   to decrease and the recirculation level to drop.

         The control function will raise the effluent weir to correct this.

 

         The control function stabilizes the flow through the Recyclatron unit with   normal levels inside the Recyclatron unit.

 

ad.b   Variations in amount and density (composition) of the floating matter will affect the Recyclatron flow. The thickness of the water layer, passing over the first weir (nose) of the Recyclatron unit, relates directly to the flow through it. A floating layer on the surface will cause this layer to become thinner. This is due to the fact that such a floating layer extends below the neutral liquid level.

 

-        A thicker floating layer will extend further below the neutral liquid level and    result in a thicker water layer.

-        A higher density (emulsions) will cause the floating layer to extend further        below the neutral liquid level which also results in a thinner water layer.

-        Solids and semi-solids (debris) will cause partial blockage of the          Recyclatron flow.

 

The influence of the nature and amount of floating matter on the Recyclatron flow results in variations in the recirculation level. The control function corrects this by adjusting the effluent weir.

Effectively the control function will raise the neutral liquid level in front of the Recyclatron unit so that floating matter is carried high enough into the unit.

 

The control function stabilizes the Recyclatron flow with normal water levels inside the Recyclatron unit and increased floating layer level.

 

 

 

 

The control function, by its nature, will respond to changes in the following system conditions:

 

c.       Restrictions in the passage of the main flow.

d.      Changes in the recirculation flow.

e.       Obstructions in the Recyclatron unit.

 

ad.c.  The pollutants, carried into the separation system with the influent flow, will    deposit on all wetted parts of the system. Most particular this will be        the case n the Separator Pack filter. This deposition of pollutants creates   additional restriction for the flow through the Separator Pack filter. The    result is an   increase in the system level above the filter (in front of the      Recyclatron unit)   and in turn rising of the level in the recirculation         compartment.

         Other places where obstruction due to deposited pollution can occur are the         channels and siphons the system flow has to pass before it reaches the   effluent weir. the control function responds by lowering the effluent weir,        which increases the level drop over the obstruction, restoring the system        flow. In the channels and siphons the increased velocity will slow down and limit the deposition of pollutants. There will be no need to clean these          areas. In the Separator Pack filter the increased level drop maintains the      required flow through it until the filter is flushed.

 

ad.d.  The deposition of pollutants will also occur in the recirculation line.          Depending on the type of recirculation pump, this may cause the          recirculation flow to drop, which would cause the recirculation level to rise.

         The skimming control function adjusts the effluent weir to reduce the          Recyclatron flow to match the reduced recirculation flow.

 

         In case of an increase in the recirculation flow, due to further opening of a         throttle valve, or increasing the capacity of the pump, the recirculation level     will drop. The control function will raise the effluent weir in order to increase the Recyclatron flow to match the recirculation flow.

 

ad.e.  Finally pollutants will also deposit inside the Recyclatron unit. This will    directly obstruct the Recyclatron flow, so that the recirculation level drops.        The control function will raise the effluent weir to increase the Recyclatron flow.

 

4.5     RECYCLATRON CONTROL FUNCTION

 

Control function to flush Recyclatron unit. Function must allow for flushing in more than one section.

 

4.6     SEPARATOR PACK CONTROL FUNCTION

 

Control function should allow for flushing in more than one segment.

 

4.7     INTERFACE I

 

4.8     INTERFACE II

 

5.      USER INTERFACE


 

UNITECH Engineering:

 

 

Unitech, a consulting engineering firm, was founded in 1981 to help its clients establish a strong competitive presence in marketplace. Unitech’s approach focuses on unifying tradition, as well as emerging technologies, with innovative management strategies that will enhance a company’s existing strengths and establish sound benchmarks for future advancement.

 

Initial consultations examine the client’s current positioning in its industry, assesses its competitive strengths and weaknesses and then explore available avenues to achievable goals. Unitech’s objective is to ultimately provide a comprehensive, effective and efficient plan that will move client toward a profitable future.

 

Unitech service to clients is all-inclusive--ranging from environmental audits to manufacturing process evaluation, to project management, quality improvement, waste reduction, and training program development. Understanding that each client has unique concerns and requirements, solutions for each client are individually developed /designed to meet specific problems with an eye toward increasing production efficiency, improve quality and reducing production, operating costs, and meeting environmental, safety regulations and strengthening overall competitiveness.

 

Unitech systems solutions are applicable in a wide range of industry and have been successfully integrated in areas of manufacturing, power generation. We are currently working with oil companies, pollution prevention in exploration and production in refining in transportation, and in produced waste water treatment. We are also involved in industrial chemical and fluid management, maintenance and in recycling. “ ZERO “0” DISCHARGE “


UNITECH Clients list:

 

General Electric Briggs & Stratton Corp. Perkin-Elmer. Torin Engineering Blowers Tallix Bullard Casting Stimson Company Rigid Product M.A.V. Hungarian Railroads Mayville Engineering Norfolk Southern Railroad Ganton Technologies U.S. Steel (PA) U.S. Steel (AL) U.S. Steel (IN) Amana Refrigeration) Brillcast Anheiser Busch / Metal Can Nelson Metals Inc. L.C. Done Inc. The Iron Shop. P.C.I. Inc. PEMEX HVI. Inc. Stolly Inc. and others.

 

 


 

UNITECH Installations:

 

 

Oil Spill Containment                      Regional Water / Waste water Authorities                   

                                               

Oil Spill Containment                      Flood Control Center                                 

                                                                       

Oil Spill Containment Valley Water / Waste water Authority                

 

Oil Spill Containment                      Thermal Power Plant                                             

 

Oil Spill Containment                      Oil Production / Oil Refinery /                   

 

Oil Spill Containment                      Petrol Port / Waste Water Treatment     

 

Wastewater Treatment Diecasting / Wastewater Treatment

 

Chemical Recycling Electronic Manufacture                                         

                       

Tank Farm (storm water)              Oil Storage tank farm                                

 

Cleaner Recycling               Small Engine Manufacturer

 

Coolant Recycling Engine Manufacture                                              

 

Cleaner Recycling         Light fixture Mfg.    

 

Cleaner Recycling Wrought Iron Mfg.

 

Coolant Recycling Engine part Mfg.

 

Coolant Recycling Engine block Diecaster

 

 

 

 

 

 

 

 

 

 

 

Material for 15,000 Gallon Recyclatron Steel Tank

 

Material Spec. - Cor-Ten A Steel, Manufactured to ASTM A242 (Type 1) and SAEJ410, GR.950D.

 

Tank manufactured to ASME codes and API specifications

 

Material List - All material 3/8 inch plate unless otherwise noted:

 

(2)     39 ft. 3 in. x 8 ft.

(2)     7 ft. 7 in. x 8 ft.

(1)     6 ft. 6 in. x 7 ft. 6 in.

(1)     6 ft. 3 3/8 in. x 7 ft. 6 in.

(1)     6 ft. 7/8 in. x 7 ft. 6 in.

(3)     5 ft 10 in. x 7 ft. 6 in.

(2)     5 ft. 8 3/4 in. x 7 ft. 6 in.

(2)     5 ft. 6 in. x 7 ft. 6 in.

(2)     5 ft. 3 5/8 in. x 7 ft. 6 in.

(2)     5 ft. 1 in. x 7ft. 6 in.

(1)     1 ft. 10 1/2 in. x 7 ft. 6 in.

(1)     6 ft. x 7 ft. 6 in.

(4)     39 ft. 2 1/4 in. (3 in. x 3 in. x 3/16 in. wall) HSLA-70 Steel square tubing

(4)     6 ft. 10 5/16 in. (3 in. x 3 in. x 3/16 in. wall) HSLA 70 Steel square tubing

(6)     15 in. x 11 3/8 x .165 in. thick S.S. sheet - ASTM 316

(6)     15 in. x 2 ft. 7 11/32 in. x .165 in. thick S.S. sheet - ASTM 316

(6)     10 in. x 11 1/8 in. x .165 thick S.S. sheet - ASTM 316

(12)   15 in. x 9.0 in. x .165 in. thick S.S. sheet - ASTM 316

(6)     15 in. x 15 1/2 in. x .165 in thick S.S. sheet - ASTM 316

(6)     4 in. x 15 in. x .165 in. thick S.S. sheet - ASTM 316

(6)     13 1/2 in. x 15 in. x .165 in. thick S.S. sheet - ASTM 316

(6)     15 in. x 11 1/4 in. x .165 in. thick S.S. sheet - ASTM 316

(13)   2 ft. 6 in. (2 in. x 2 in. x 1/4 in. Steel ASTM A36 “T” beam)

(26)   3 ft. 6 in. (1 in. x 7 in. x 1/8 in. Steel ASTM A36 angle)

(26)   2 ft. 6 in. (1 in. x 1 in. x 1/8 in. Steel ASTM A36 angle)

 


 

SACHA NORTH,

MATERIALS REQUIRED PER SECONDARY TREATMENT SYSTEM

(4 REQUIRED)

 

(1)    8’ x 40’, 15000 Gal. Separator tank

(2)     100 HP, 3 pH, 460V, 1750 RPM, PACO Pumps-Model 415-15

(2)     25 HP. 3 pH 460V, 1750 RPM, PACO Pumps-Model 495-1

(3)     6 in. knife gate valves

(4)     4 in. knife gate valves

(1)     water level switch control

(1)     Oil level switch control

(2)     Gas fired direct heating units, 12 in. dia. x 37 ft.

380 feet 4 in. pipe

380 feet 2 in. pipe

(65)   2 in. pipe “T”

(65)   Air sparging heads

(1)     Compressor air motor pump

(26)   S.S. 3 ft. 6 in. long x 2 ft. w x 4 1/2 ft. wire baskets

819 cu ft. Coalescing material

3       96 in. dia. active carbon tanks and 72 in. dia. carbon fill tanks with 500 GPM backwash pump and control-Model BMF 96AC

1       500 GPM hydratech pump. Model 54T

1       Hydratech pump drive unit Model HT-18E

1       Control Panel ASM

1       8 1/2 ft. x 8 ft. x 40 ft. container

1 tank top cover

1 spare 25 HP pump

1 spare 100 hp pump

1 60 ft. x 12 ft. x 32 in. deep concrete pad

 

On-site assembly, installation, Testing Engineering Support.